Products -> Reject & Sortation Equipment

 
IPS offers a wide variety of pneumatically operated devices for rejecting, diverting or sorting packages. Depending on the type of product, speed, and material handling considerations a number of different reject systems are offered to accomodate your specific application. Retractable nosebar, drop bed rejects, linear slides, air pushers, and air blasts, as well as diverters and lift gates to name a few. Each device is operated by a double-acting solenoid valve, and includes a lockable shut-off valve and filter-regulator, and typically includes pneumatic poly tube fittings. Some devices are available with or without conveyors, and many can be manufactured in either painted mild steel or stainless steel and rated for wash-down environments

Products

5-Gallon Pail Side Push Rejector
Heavy Duty side push rejector with formed foot to stabilize round pails for reject.
Air Blast Nozzle
Air blasts and amplified air blasts are used in removing lighter weight packages that have a good height to weight ratio. For example, a frozen pizza does not offer...
Applications:
  • Lightweight products that oofe sufficient surface area to be easily removed with a blast of air
Specifications:
  • Air manifold mounts to checkweigher frame
  • Fast response, no moving parts
  • Complete with filter-regulator and shut-off valve with lock out
Case Diverter
Case diverter is comprised of a pop-up roller section that transfers a rigid container to a spur conveyor at rates up to 40 cases per minute
Applications:
  • Case weighing lines for shipping and product inspection. Sorting by weight is another excellent use of this system. Trim scales can be integrated to correct off weight cases and then easily put back into the line.
Specifications:
  • A pop up roller system is actuated by the checkweigher to controll the case, box or RPC to a reject accumulation lane for correcting or sorting by weight. Proper spacing on the front end can be achieved with a staging conveyor.
Drop Nose Reject Diverter
A drop-nose diverter is used in higher-speed applications, up to 60 per minute, and keeps packages moving in-line with production flow. The discharge end of the...
Applications:
  • Bagged produce lines are an excellent example of a product that requires a more gentle way of rjecting. sometimes diverter arm rejects can bruise or damage the product or the bag. Low profile products can be more easily removed with the drop nose style reject.
Specifications:
  • Powder coated mild steel frame and conveyor
  • Industrial bearing mount at in-feed end
  • Large bore cylinder beneath, attached to out-feed end
  • Off-weight package reject signal actuates cylinder, drops discharge end
  • Discharge drop distance 14”
  • Fast and reliable operation
  • Production rates to 60 bags per minute
Drop Nose Rejector
Drop Nose reject beds for products that are hard to push off with regular means. Tortillas, are a good example of this solution. Photo shows checkweigher equipped...
Applications:
  • Perfect for low profile products that would be hard to reject with a diverter arm or pusher, and also delicate items that would be better suited with the drop bed to prvent the impact of a pusher on the product.
Specifications:
Four Sort Dual Lane Sorting Conveyor
4-Sort dual lane sorting conveyor. Three sets of opposing paddles divert packages to bins or accumulation conveyors or tables, with a 4th category traveling off the...
Applications:
  • Sorting by weight. Produce, poultry, meats,packaged or raw products.
Specifications:
  • Stainless Steel washdown construction
Heavy Duty Pusher or Ram Reject
Heavy-Duty Pusher is available in stroke lengths for use with 12” wide conveyor belts, up to 24” wide conveyor belts. This free-standing pusher must be bolted to...
Applications:
  • Heavy duty applications like cases and cartons requiring a substantial force to remove from the line and a product that easily accepts the pusher for removal
Specifications:
  • Guided rod totally enclosed free-standing reject pusher mounts adjacent to conveyor
  • Checkweigher operates rejector solenoid directly, or can be interfaced through your PLC
  • Shut-off valve, filter-regulator & solenoid valve included, pre-plumbed
  • Adjustable leveling feet pre-drilled for anchoring to floor
Heavy Duty Space Saver Pusher
Heavy-Duty Space Saver Pusher is a right angle pusher device with an overhead air cylinder used to pull the package across the conveyor, it then retract to the...
Applications:
  • Heavy packages,like cartons, cases and RPC's. Any item requiring a substantial reject that accomodates the ram for removal. The space saver design is very useful when space is limited on the sides of lines for standard reject devices.
Specifications:
  • Guided rod totally enclosed free-standing reject pusher mounts adjacent to conveyor. Checkweigher operates rejector solenoid directly, or can be interfaced through your PLC
  • Shut-off valve, filter-regulator & solenoid valve included, pre-plumbed
  • Adjustable leveling feet pre-drilled for anchoring to floor
Intermediate Pusher Reject or Sorter
Intermediate Pusher is available in stroke lengths for use with 12” or 18” wide conveyor belts. This free-standing pusher must be bolted to the floor. This device...
Applications:
  • Weights up to 50 lbs, and speed up to 30 per minute
Specifications:
  • Air operated enclosed pusher assembly on free-standing mount
  • Bolts to floor, plumbs and wires to checkweigher controls package
  • Off-weight packages reach pusher and are automatically ejected at 90° to conveyor flow
  • Pre-plumbed with filter-regulator and shut-off valve
Intermediate Stainless Steel Wash Down Rated Pusher Reject
Intermediate SS wash-down rated pusher, shown with optional personnel guard. Pusher is available in stroke lengths for use with 12” or 18” wide conveyor belts....
Applications:
  • Weights up to 50 lbs and rates up to about 30 per minute
  • Wash down applications
Specifications:
  • Stainless Steel build that is wash down rated
  • Air operated enclosed pusher assembly on free-standing mount
  • Bolts to floor, plumbs and wires to checkweigher controls package
  • Off-weight packages reach pusher and are automatically ejected at 90° to conveyor flow
  • Pre-plumbed with filter-regulator and shut-off valve
Pop-UP Rejector
Pop up rejector for lifting to allow reject product to "waterfall" into reject bin.
Reject Marker
Reject Marker for easy identification of bad product for manual removal downstream.
Applications:
  • Bagged products like cement, feed, grain, flour etc.
Specifications:
Small Package Bump Cylinder Pusher Reject
Small package bump cylinder pusher is meant for use with rigid containers, such as cans or plastic bottles running at high production rates. This device includes a...
Applications:
  • This device is rated for weights up to 2 lbs and rates up to 100 per minute
Specifications:
  • Adjustable bracket mounts to checkweigher frame
  • SS air cylinder with round push pad
  • Complete with filter-regulator and shut-off valve with lock out
Small Package Pusher Reject
Small package open pusher is excellent for use in wash-down applications and includes a vertical and horizontally adjustable mounting bracket. Stroke lengths are...
Applications:
  • Small packages for weights up to 12 lbs. and rates up to 40 pieces per minute.
Specifications:
  • Adjustable bracket mounts to checkweigher frame
  • SS air cylinder with round push pad
  • Complete with filter-regulator and shut-off valve with lock out
Swing Arm Diverter
Intermediate Swing Arm diverter uses a large form factor rotary air cylinder to swing a SS arm across the conveyor, diverting packages to an accumulation table or...
Applications:
  • Sorting is a good application, the diverter arm removes some of the impact that a ram reject would have on the product. Very versatile and used in a high number of applications.
Specifications:
  • Adjustable for fine tuning to the application.
  • Air operated enclosed pusher assembly on free-standing mount
  • Plumbs and wires to checkweigher controls package
  • Off-weight packages reach diverter and are automatically ejected
  • Pre-plumbed with filter-regulator and shut-off valve
Two Lane Sorting Conveyor
2-Lane sorting conveyor. Sweep arm diverter paddle gently and quickly diverts selected packages from the main production lane to the accumulation lane for manual...
Applications:
  • The accumulation lane makes for easy correction or adjustment of sorted or rejected packages with a minimum footprint.
Specifications:
  • 110/220 volt single phase 60Hz
  • Adjustable side guards

Innovative Packaging Solutions
4760 Young Deer Dr.
Cumming, GA 30041
Phone: (770) 888-4512